Performance: agglomeration of iron ore fines

Demonstration conducted at SWERIM in Sweden.¹ The binding properties of a Borregaard lignosulfonate and two synthetic binders were tested on iron ore fines (particle size <0.063 mm). Borregaard's lignosulfonate exhibited the highest STS after 96 hours and demonstrated the fastest strength development. 

Cylindrical briquettes were produced using a hydraulic piston press (Herzog). A total of 20 g of fines was loaded into the mold (diameter = 20 mm) for each pass, with the binding agents dosed at 1 wt.% of the total weight (20 g).

Briquettes were tested for Splitting Tensile Strength (STS) in accordance with the ISO 4700:2007 standard, using a hydraulic compression testing machine. Strength was measured immediately, and 24 and 96 hours after compaction.

Key takeaways: 

  • All binders improved briquette strength
  • Strength development took time as binders hydrated
  • Borregaard's lignosulfonate exhibited the highest STS after 96 hours and demonstrated
    the fastest strength development
 
Iron ore agglomeration figure
 

¹ Manu, K.; Mousa, E.; Ahmed, H.; Elsadek, M.; Yang, W. Maximizing the Recycling of Iron Ore Pellets Fines Using Innovative Organic Binders.
Materials 2023, 16, 3888. https://doi.org/10.3390/ma16103888

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